Summary

PCのマザーボードメーカーは、後に続く工程を起動するためにリフロー半田後すぐの検出を採用しています。長距離検出の磁気誘導型センサは、リフローオーブン出口コンベアの上部に取り付けられ、オーブンから出るマザーボードを検出します。このユーザーのコントロールシステムはNPN出力に対応しており次の工程始動させます。

art_103_circuit-board-detection-for-reflow-soldering-process-controlart_103_circuit-board-detection-for-reflow-soldering-process-control_detail

ユーザー利点

  • 信頼性が高い基板検出により中断のない製造が可能
  • センサの耐用年数が長いため交換コストは最小
  • 検出距離が長く離れているため熱的又は機械的ダメージのリスクが少ない

製品特徴

  • センサ性能は温度上昇に影響を受けない
  • 長距離ファミリーのCondist®はベストインクラスの検出距離を提供
  • 長距離検出距離≦10mm
  • 金属ケースの頑丈なセンサ

Customer Application

During manufacture of PC motherboards, reflow soldering is used to secure components in place on printed circuit boards. Following assembly, boards are conveyed into a reflow oven, where the temperature increases progressively to achieve a predetermined thermal profile, melting the solder paste on the boards.

As each board leaves the oven, a sensor must trigger the customer’s control system and activate a transfer mechanism, moving the board automatically to the next process stage.

The ambient temperature immediately adjacent to the oven may reach 80°C (176°F), which has caused unacceptable rates of sensor failure in the past. Sensors must operate continuously in this environment with ultra-high reliability.

Extended sensing distances are highly desirable for this application as several types of motherboard, each with different component heights, pass through the oven. Long-distance sensing does not require the sensor to be positioned in close proximity to hot boards.

Customer Solution

Contrinex inductive sensors from the Extra Distance family (500 series) are ideal for this application.  Condist® technology delivers best-in-class operating distances and sensors have a continuous rating to 70°C (158°F). Trials confirmed highly stable performance even in the elevated ambient temperatures around the reflow oven. Vacuum-encapsulated electronics ensure excellent resistance to thermal shock and vibration.

Extra Distance sensors are mounted vertically on steel brackets attached to the exterior of the reflow ovens, and sense the presence of each motherboard as it passes beneath the sensing face. The operating distance is set at 10mm, eliminating the risk of collision with components on the board, and an M12-threaded metal housing allows easy positional adjustment when necessary.

Extra Distance sensors with an industry-standard NPN normally-open configuration connect with the customer’s control system via a flexible PVC sheathed cable. No additional electrical or mechanical protection is required in spite of the adverse operating conditions.

Previously, sensors from other manufacturers did not detect boards reliably and had unacceptably short service lives, causing frequent interruptions to production. Sensor replacement costs were excessive. Contrinex inductive sensors have been reliable and long-lived, providing a professional sensing solution with an attractive total cost of ownership.

Products used

Product nameDatasheet

DW-AD-511-M12

320-520-050
Operating distance:
10 mm
Housing size/Mounting:
M12, Non-embeddable
Polarity/Output:
NPN, Normally open (NO)
Connection type:
PVC, 2 m, 3 wire
Download datasheet