Manufacturers of formed metal parts have long faced a persistent production challenge: reliably detecting double sheets before they reach the press. When two sheets adhere together unnoticed, the result can be damaged tooling, costly downtime, and wasted material.
To address this issue, Contrinex has expanded its Smart Double-Sheet Sensor portfolio with a new version that allows direct configuration via any IO-Link Master, complementing the existing PocketCodr® configuration solution.
With this latest launch, manufacturers benefit from greater flexibility in sensor configuration, while maintaining the exceptional detection accuracy and reliability that Contrinex Smart-Measurement technology is known for.
Flexible Configuration for Every Application
A key advantage of the Contrinex solution is its simple and versatile configuration process, allowing users to choose the method that best fits their production environment.
PocketCodr® Configuration – Fast, No-Code Setup
The existing configuration method uses the PocketCodr® configurator together with a dedicated mobile app. Technicians simply connect the sensor, enter the sheet material and thickness, and configure switching points within minutes—no programming required.
This approach remains ideal for applications where the same material is processed consistently and a quick, straightforward setup is preferred.
NEW: Direct Configuration via Any IO-Link Master
The new sensor version introduces direct parameterization via any IO-Link Master.
This provides greater flexibility for automated production lines where different materials may be processed on the same system. Operators can easily adjust detection parameters—for example when switching between steel and aluminum sheets—without replacing or manually reconfiguring the sensor.
By offering both configuration methods, Contrinex enables manufacturers to select the solution that best matches their process and control architecture.
Built for Harsh Industrial Environments
Metal-forming environments can be demanding, with exposure to impacts, contaminants, and extreme conditions. Contrinex Smart Double-Sheet Sensors are designed to withstand these challenges.
The sensors feature Full-Inox housings made from a single piece of V2A (AISI 304) stainless steel, ensuring maximum durability and reliability. In addition, new ActivStone® coated versions are now available, providing enhanced protection and extended service life in particularly harsh production environments.
Advantages at a Glance
• Smart Double-Sheet Sensors ensure contactless detection of unwanted double-sheet conditions, preventing costly press-tool damage
• Non-contact operation extends sensor life by avoiding wear from repeated impacts with the workpiece
• Full-Inox Smart Sensors with one-piece V2A (AISI 304) stainless-steel housings withstand harsh environments
• ActivStone® coating options provide maximum durability in demanding applications
• Compatible with any IO-Link Master, alongside fast configuration via the PocketCodr® configurator and app
• Multi-channel monitoring circuitry enables multiple customized output thresholds
• Multi-functionality in a single sensor reduces spare parts inventory, simplifies procurement, and optimizes costs
With the introduction of IO-Link configurable Smart Double-Sheet Sensors, Contrinex delivers greater adaptability for modern automated production lines. Whether customers prefer the simple, no-code PocketCodr® setup or the flexibility of IO-Link configuration, the expanded product range offers a reliable solution for a wide variety of applications.
The result is higher process reliability, reduced downtime, and improved protection for valuable production equipment—helping manufacturers keep their lines running smoothly and efficiently.
View the complete Smart Double-Sheet Sensor product range here.